Wire Harness Manufacturing in Vietnam TEL: +86-0769-23025675 E-mail: sales@sinnhong.com
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    Custom Drone Power Cable Harness with XT60 XT90 Connectors – UAV Wiring Assembly Manufacturer

  • Product series:
  • Product type:
    drone power cable harness assembly
    custom drone wiring harness manufacturer
    UAV battery connector wire harness
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    multirotor drone power distribution harness
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    aerial drone power connector harness kit
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Product Description

Our Drone Power Cable Harness is specifically engineered for modern UAV systems, offering a lightweight, low-resistance, and high-efficiency wiring solution for drones of all types—from commercial FPV drones to industrial multirotor UAVs. Designed to support various battery connectors like XT60, XT90, and custom interfaces, our harness ensures reliable power distribution for ESCs, flight controllers, GPS modules, and other critical components.


This custom drone wiring harness is available in multiple configurations to fit the power needs of both low-voltage FPV racers and high-power agricultural drones. We offer full support for 12AWG, 14AWG, 16AWG, and 18AWG wires depending on your current requirements and application voltage. The harness supports plug-and-play installation, saving time and reducing the risk of miswiring in the field.


Manufactured in our ISO9001-certified Vietnam facility, every harness undergoes rigorous inspection in line with IPC/WHMA-A-620 standards to guarantee quality and durability, even in outdoor or mission-critical UAV operations. All connectors used are authentic from global brands such as TE Connectivity, Molex, JST, Delphi, Sumitomo, Yazaki, and more—ensuring secure and reliable connections under vibration, heat, and moisture.


Whether you need a custom-made UAV power cable harness for an R&D project or bulk production for OEM drone assembly, we provide fast prototyping, engineering support, and volume manufacturing with short lead times. Optional waterproofing, shielding, and labeling services are also available.


Our drone power harness is the perfect solution for:


UAV OEMs seeking consistent power supply reliability


System integrators looking for easy-to-install drone power wiring


Drone developers demanding custom harnesses with branded connectors


If you're looking for a durable, cost-effective, and precisely assembled drone power wiring harness, this product is your best choice.

Wire Type UL2464, UL1007, UL1015, Silicone Wire, Teflon Wire, PVC Jacketed Cable
AWG Range 12AWG / 14AWG / 16AWG / 18AWG / 20AWG
Connector Options TE Connectivity, Molex, JST, Delphi, Yeonho, Sumitomo, Yazaki, Custom
Connector Types XT30, XT60, XT90, Molex Micro-Fit, JST SM, TE AMP, Bullet connectors, etc.
Certification ISO9001, IPC620, RoHS, CE
Voltage Rating Up to 600V
Current Rating Up to 40A (depends on wire and connector)
Jacket Material PVC / Silicone / Teflon / Braided Sleeving
Shielding Optional (Aluminum Foil / Braided Shield)
Temperature Range -20°C to +105°C
OEM/ODM Support Yes (Customized length, labeling, connectors, etc.)
Industries Served UAV & Drones, Robotics, Aerospace, Agriculture Drones, Surveillance, FPV

Product Details

  • Custom Lengths & Configurations: Tailored to your UAV battery layout and component distance.

  • Connector Secure Locking: Vibration-proof and plug-stable, suitable for high-speed drone flight.

  • Wire Marking & Labeling: Wire identification for easy integration.

  • Compact and Lightweight Design: Optimized for drones where every gram matters.

  • Environment-Resistant Materials: UV-resistant jackets, optional waterproof overmolding.

  • Factory Assembled & Tested: 100% continuity and insulation resistance tested.

  • Fast Sampling & Production Lead Time: 5–10 days depending on volume and customization.


Product Applications

  • FPV Racing Drones– Ultra-light builds with XT60/XT30 harnesses and ESC distribution

  • Industrial UAVs– High-power delivery systems for large drones used in surveillance or logistics

  • Agricultural Drones– Spraying drones with multiple ESCs and battery packs requiring stable wiring

  • Aerial Photography Drones– Integrated wiring harnesses with power + signal control in one

  • Fixed-Wing UAVs– Compact cabling to reduce airflow drag and improve flight duration

  • Military & Surveillance Drones– Hardened cable harnesses with shielded and waterproof features

FAQ

RE:Our wiring harness products are made of various materials, including different types of wires, insulation materials, and casings, to meet the diverse needs and requirements of our customers. We select and use appropriate materials based on customer requirements and specifications, ensuring that they comply with relevant standards and requirements. Our company implements strict quality control procedures to ensure that our products meet or exceed customer expectations.

Our wiring harness products have excellent electrical characteristics, mechanical performance, and waterproof rating, making them suitable for various applications and environments. Specific performance indicators are determined based on customer requirements and application scenarios, ensuring compliance with relevant standards and requirements.

We have advanced production processes and equipment that enable us to provide high-quality and efficient production services for our customers, including various processes such as welding, insulation, and wrapping. We determine the most suitable production process based on customer requirements and product specifications, ensuring that the production process complies with relevant standards and requirements.

We provide reasonable pricing and accurate delivery deadlines for our customers to meet their needs and budgets. Pricing and delivery deadlines are determined based on customer requirements and order conditions, ensuring compliance with relevant standards and requirements.

We provide samples for customers to try and can offer trial orders for small quantities to ensure that the product meets the customer's needs and requirements. We provide relevant services based on customer requirements and ensure that the samples and trial products comply with relevant standards and requirements.

We can customize wiring harness products for customers based on their specific needs and requirements to ensure that the product meets their unique requirements and specifications. We work closely with customers to understand their specific requirements and design and produce products based on their requirements and specifications.

We have a strict quality assurance system and process and hold multiple certifications and certificates such as ISO-9001,ISO-16949 COC SGS etc

Our Custom process:

1

The customer provides product customization requirements and relevant information.

2

Our professional technical personnel analyze and evaluate the product requirements, and confirm product details with the customer.

3

We provide customers with quotations and production plans.

4

The customer confirms the quotation and production plan, and signs the contract.

5

We start production and maintain close communication with the customer during the production process.

6

We complete production and perform strict quality control testing.

7

We deliver the customized products to the customer and provide after-sales service.